Smartline

The taste is crucial

Dough is alive. Therefore processing of dough is a job that requires intuitive grasp. The taste and as a consequence the success of your baked products is unquestionably influenced by the dough processing. Gentle treatment is of highest importance to retain the flavours that have been developed during bulk fermentation.

Automatic processing of highly hydrated dough with long bulk fermentation, i.e. very soft and sticky dough, is extremely demanding for machines and lines. With
the new Smartline, Rondo Doge is offering a machine for particularly gentle and zero stress dough band production. The gluten structure is preserved and the gas bubbles are retained in the dough. After baking the bread shows the desired result, either an open irregular pore structure or a fine regular one. The products are not only excellent in taste, they also remain fresh for longer.

Smartline – an all-purpose machine

With the Smartline you are not limited to processing soft and sticky dough, you can cover the whole spectrum, from bread to yeast and short dough, as
well as laminated dough, like croissant, Danish and puff pastry. Thanks to the adjustable satellite head you can gently process both soft and firm dough.

 
Zero stress sheeting

The unique satellite system allows a gentle sheeting from very soft
to firm dough. By modifying the angle of the satellite head, the length
of the touching stretch becomes longer or shorter. For each type of
dough the ideal angle can be selected. The adjustment of the angle of the
satellite head is motorized. The drives of the satellite head and the
bottom roller are independent from each other. The speeds are individually
programmed according to the dough type you wish to process.
The parameters of the angle and the roller speeds are memorized
by the PLC control. With  Smartline optimum results are achieved for all types of dough. The adjustable angle of the satellite unit is patented by Rondo Doge.

Easy operation

The Smartline is equipped with a modern touch screen for easy operation. Clear symbols make for a user-friendly operator interface. All speeds, roller gaps and other parameters are memorized, guaranteeing consistent quality. The Siemens PLC control has a memory capacity for more than 100 programs.

Easy cleaning

Smooth surfaces of stainless steel ake cleaning fast and easy. Due to a
swivel door and removable covers all omponents are easily accessible for
maintenance and cleaning. All cables re protected by a closed cable duct.
The plugs are located in the housing rotecting them from contamination.

Smart Feeder

Automated Feeder

For large scale production of non-laminated dough, automatic feeding is an economic solution offering considerable labour saving. The key to automatic feeding is the Smart Feeder dough band pre-former PTV 350. It pre-forms the dough gently into a thick dough band which is subsequently processed on the Smartline.

The advantages are clear: Less waste and better quality baked products, due to the regular dough band.

Versatile application

Smartline is a universal dough band former. With its working width of 600 mm
it can be perfectly integrated into almost all current production lines.